Endurance Pump

  • Long Life
  • Simple to maintain
  • Easy to repair

endurance pump

The Real Cost of Downtime

A poorly maintained pump could cost you thousands of dollars! money

Example: Pump lower repair on an Ultra Max 695

Parts & Labor  
Packing Kit, Rod & Sleeve $400
Labor (1 hour) $50
Other Costs  
Travel (dropoff & pickup) $25
Downtime (4-Days) $800
Total Cost of Downtime $1,275

Other hidden costs!

  • Rental fees
  • Delayed jobs
  • Job related late fees & penalties

Helpful Tips For Longer Pump Life

Preventive Maintenance

  • Strain paint through a paint bag or bucket strainer before use.
  • Cover paint bucket, especially outdoors.
  • Thoroughly clean the sprayer after each use.
  • Do not leave water or water-based paint in the sprayer after flushing.
  • Always store sprayer with Graco Pump Armor or mineral spirits.
  • Tighten the wet cap located on top of the cylinder on a regular basis to reduce leaking past the throat packings.
  • Keep the wet cup at least one-third full with Graco Throat Seal Liquid.

Symptoms of a Worn Pump Include

  • Paint leaks into the wet cup.
  • Pump rod creeps up and down when pump is stalled.
  • Material output is low on down stroke, upstroke or both.
  • Pump takes a long time to prime.

Repair Tips

  • Read and comply with all safety warnings in the sprayers instruction manual.
  • Before beginning any repair, always relieve pressure in the pump.
  • If you plan to repack your pump:
    • Put the leather packings in oil before you start the repair since they need to be soaked for at least 1/2 hour
    • Refer to the backside of the pump repair kit as reference for assembly of the packing stack
    • Apply grease or Vaseline on the outside of the sleeve before putting the sleeve back in the cylinder

Helpful Tips For Prolonging Pump Life

  • Spray at the lowest possible pressure. Excess pressure wastes paint and reduces pump (and sprayer) life.
  • Clean pump section regularly.
  • Store in Graco Pump Armor or paint thinner (not water). Water is corrosive.
  • Keep TSL full, check and add daily.
  • Tighten pump-wet cup as you notice paint weeping into wet cup.
  • Strain your paint.
  • Do not allow paint to “skin over”. Keep a wet film on top of your bucket of paint.
  • Do not use the dump valve to relieve pressure.
  • Keep exterior of pump and unit clean, especially air flow passages to motor/engine.
  • Read and follow all directions for safe operation in your manual.

*All costs are industry avergaes

*Example assumes paint revenue / hour = $25 / hour

*On average, most sprayers in need of repair are out-of-service for 4 days. The $800 represents the revenue lost while sprayer is being repaired.

 

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