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Fillers

The Effect of Common Fillers on the Construction of Pumping Equipment

Filler is a general term used to describe an organic, non-metallic or metallic powder added to resins. They can extend material for cost reduction and/or enhance the material's mechanical properties.

Talc and calcium carbonate are soft fillers commonly used as extensions in materials. These fillers, or ones similar to them, can generally be used in pumping equipment of standard construction (mild steel hard chromed).

Silica and alumina (aluminum oxide) are fillers usually added to materials to enhance mechanical or thermal properties. These types of fillers often require special pump construction of nitrided steel or silicon carbide (ceramic) due to their hardness, physical size and/or shape.

A scale that measures the hardness of a material by its ability to indent or scratch another material was introduced in 1812 by Friedrich Mobs, a German mineralogist. The Mohs' Scale for minerals is arranged in a scale from 1 to 10, with I being the softest and 10 being the hardest. The Knoop Scale was developed as another method to determine hardness of a greater variety of materials.

Both the Mobs' Scale and the Knoop Scale provide important information concerning hardness of fillers as they relate to various pump materials of construction or other materials.

The charts below provide data on various fillers that affect the construction of pumping equipment. For specific recommendations on pump construction for a particular material, contact Liquid Control's Technical Service Department.

Filler Hardness Chart
Material Commonly Used Fillers Hardness Number
Mohs Knoop
Pitch (for optical polishers) Talc 1 1-22
Gypsum 2 32
Calcite Calcium Carbonate 3 135
Flourite Aluminum Trihydrate 4 163
Flint Glass --- 180-390
Apatite (parallel to axis) 5 360
Apatite (perpendicular to axis) 5 430
Crown Glass --- 420-470
Fused Quartz --- 475
Albite 6 490
Orthoclase 6 560
Crystalline quartz (parallel to axis) 7 710
Crystalline quartz (perpendicular to axis) Silica 7 790
Nitrided annealed high-speed steel --- 800
Chromium plate --- 850-900
Carboloy --- 1,050
Nitrided hardened high-speed steel --- 1,100
Topaz 8 1,250
Alundum Alumina (Aluminum Oxide) 9 1,635
Silicon carbide --- 2,000
Boron carbide (molded) --- 2,230
Diamond 10 8000-8500

Particle Size Chart
Sieve Size or Screen Mesh Opening
Inches Microns Millimeters
10 0.0787 2000 2.0000
20 0.0331 840 0.8400
30 0.2320 590 0.5900
40 0.0165 420 0.4200
50 0.0117 297 0.2970
60 0.0098 250 0.2500
70 0.0083 210 0.2100
80 0.0070 177 0.1770
100 0.0059 149 0.1490
120 0.0049 125 0.1250
140 0.0041 105 0.1050
170 0.0035 88 0.0880
200 0.0029 74 0.0740
230 0.0024 62 0.0620
270 0.0021 53 0.0530
325 0.0017 44 0.0440
400 0.0015 37 0.0370
500 0.0014 31 0.0310

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