Graco Inc.

Graco ProMix ROI Tool

Customer Information

Customer Name:

Company Name:

Address:

City, State ZIP:

Prepared by:


Cost

Paint price per gallon ($):

Solvent price per gallon ($):

Disposal cost of waste per gallon ($):

Labor rate/hr (including benefits)($):

Rework cost per part ($):

Reject rate from off-ratio batches (%):

Reject rate from poor finish quality (%):


Shift Information

Shifts per day:

Production days per year:

Number of parts per shift:

Color changes per shift:


Current System Information

Current System:

Hose Length (ft):

Hose Diameter (in):


Additional Information

Check all desired options:

Flow Control

Gun Flush Box

Automatic Color Change

3 Component Integrated Reduction

Pump Comparisons

Cost-Savings Summary Current Method ProMix 2KE ProMix 2KS/3KS ProMix PD2K
Total annual cost of wasted paint: $0.00 $0.00 $0.00 $0.00
Total annual cost of wasted solvent: $0.00 $0.00 $0.00 $0.00
Total annual cost of color changing: $0.00 $0.00 $0.00 $0.00
Total annual cost of hand mixing: $0.00 $0.00 $0.00 $0.00
Total annual cost: $0.00 $0.00 $0.00 $0.00
Base unit savings: - $0.00 $0.00 $0.00
Flow control savings: - N/A $0.00 $0.00
Gun flush box savings: - $0.00 $0.00 $0.00
Integrated color change savings: - N/A $0.00 $0.00
Solvent reduction savings: - N/A $0.00 N/A
Options savings: - $0.00 $0.00 $0.00
Cost reduction from off-ratio batches: - $0.00 $0.00 $0.00
Cost reduction from poor finish quality: - $0.00 $0.00 $0.00
Cost reduction savings: - $0.00 $0.00 $0.00
Total annual savings: - $0.00 $0.00 $0.00
*N/A indicates option is not available for given unit.

Return-on-Investment Summary:

ProMix 2KE

ProMix 2KS/3KS

ProMix PD2K

Estimated unit cost ($):

Number of units:

Total Cost ($):

$18,000.00

$35,000.00

$45,000.00

Investment rate (%):

Payback (years):

0.00

0.00

0.00

ROI after x years: 1

0.0%

0.0%

0.0%

2

0.0%

0.0%

0.0%

3

0.0%

0.0%

0.0%

4

0.0%

0.0%

0.0%

5

0.0%

0.0%

0.0%

10

0.0%

0.0%

0.0%


PDF options:

Select reporting style:

Side-by-side

Select models to include in report:

ProMix 2KE

Individual

ProMix 2KS

ProMix PD2K

ROI Options





ROI Assumptions


ProBatch System Assumptions

Paint wasted per batch (%):

Paint wasted for kits (gals):

Paint price savings for bulk vs. kits ($/gal):

Mixing time with ProBatch (mins):

Cleanup time with ProBatch (mins):

Cleanup solvent for ProBatch (gals):

Ratio assurance improvement (%):

ProControl Assumptions

Variation in flow rate (oz/min):

Finish quality improvement (%):

Actual gun trigger time per shift (hrs):

Hydracat System Assumptions

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

ProMix 2KE System Assumptions

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

ProMix 3KS System Assumptions

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Price reduction of paint (%):

Finish quality improvement due to 3k (%):

ProMix 2KS System Assumptions

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

ProMix PD2K System Assumptions

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):


Formula Explanations

• Total Cost of Wasted Paint/Year = Shifts per day x Production days per year x Number of NORMAL flushes per shift x Paint Wasted in Normal Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume) + Color Changes per shift x Shifts per day x Production days per year x Paint Wasted in Color Change Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume)

• Total Cost of Wasted Solvent/Year = (Shifts per day x Production days per year x Number of NORMAL flushes per shift x Solvent Required for Normal Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)) + Color Changes per shift x Shifts per day x Production days per year x Solvent Wasted in Color Change Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)

• Labor Cost of Color Changing/Year = Color Changes per shift x Shifts per day x Production days per year x Time Required for Color Change Flush/60 x Unused Paint per batch + Shifts per day x Production days per year x Number of NORMAL flushes per shift x Time Required for Normal Flush/60 x Unused Paint per batch

• Savings with PrecisionMix II Base Unit = Cost of current methods – Cost of using PMix II

• Flow Control Savings = Actual gun trigger time per shift x 60 x Shifts per day x (Variation in flow rate/128) x Production days per year x Paint price per unit volume

• Gun Flush Box Savings = Color Changes per shift x Shifts per day x (Time Required for Color Change Flush/60) x Production days per year x Labor rate per hour (including benefits)

• Integrated Color Change Savings = (Time Required for Color Change Flush x Color Changes per shift x Shifts per day x Production days per year x 25%)/60 x Labor rate per hour (including benefits)

• Reject Cost Per Year from Off-Ratio Batches = Shifts per day x Production days per year x Number of parts per shift x Reject Rate from Off-Ratio Batches x Rework Cost per Part x Ratio Assurance Improvement

• Reject Cost Per Year from Poor Finish Quality = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x Finish Quality Improvement

• Reject Cost Per Year from Poor Finish Quality (PMix II 3K and ValueMix) = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x (Finish Quality Improvement + Finish Quality Improvement due to 3k)

• Cost of reducing at plant = labor rate ($) x hours/shift x shifts/day x days/year

• Solvent Reduction savings with PrecisionMix II 3K & ValueMix with pre-reduced material = (original paint cost/gallon - new paint cost/gallon) x (hours/shift x shifts/day x flow rate (cc)/minute x 60 minutes/hour x 1 liter/1000 cc x 1 gallon/3.8 liters x days/year)

• New paint cost/gallon = original cost/gallon x price reduction