Curb Masters Nicollet Mall Sidewalk Stencil

Curb Masters

Curb Masters, a specialty concrete contractor, was recently tasked with improving the aesthetics of the pedestrianized Nicollet Mall area in downtown Minneapolis. Nicollet Mall spans 12 blocks in the heart of downtown, and is a popular shopping and dining district. The area is currently undergoing a complete redesign as part of a $50 million project known as ‘Minneapolis Big Build.’ 

Blasting Application

Curb Masters is using Graco’s EcoQuip Vapor Abrasive Blaster to create a variety of intricate stencil designs onto the pedestrian sidewalks of the Nicollet Mall area. Although the City of Minneapolis did not specify equipment for this project, Curb Masters felt it would be important to find a product that would minimize dust emissions for the many pedestrians that work and live in, as well as visit, the popilar Downtown area.

The company soon discovered Graco’s EcoQuip vapor abrasive blasting equipment, which suppresses dust by up to 92 percent less than dry blasting.  As the ongoing work continues, pedestrians visiting and working in the area have been able to watch the process throughout, with thanks to very little containment. 

Process

Curb Masters was provided with large stencils featuring intricate designs. These stencils were produced via CAD software from the design agency in New York managing the project with the City of Minneapolis. They placed each of the stencils – which resembled a large jigsaw puzzle – onto the pavement and began lightly blasting with glass bead media until the design became ingrained onto the sidewalk.

Because glass bead is a softer media compared to garnet and other options, it worked well for creating a design while preserving the integrity of the surface. In addition, glass bead media is typically made from recycled material and is safe for the environment.

Blasting a sidewalk through steel stencil


The unique stencil pattern was designed by a New York landscape artist urban designer who strategically planned the entire 12-block sequence. In total, three types of stencil were used across a 150,000 square-foot stretch of sidewalk.

Starting with the outer most blocks on both sides of the 12-block stretch, a leaf pattern was used in that area they call the ‘Woods’ zone because of the many large trees. The next three blocks inwards on both sides, called the ‘Groves’ area, had a branch stencil to represent the transition from trees to a more urban setting. Finally, a beautiful basket weave stencil was chosen for the ‘Center Core’ downtown area to compliment the decorative artwork that can be seen there. 

 

Results

The sidewalks look great and the City of Minneapolis is pleased with the results. A big benefit of using the EcoQuip skid unit is the greatly reduced dust when compared to dry blasting. This is not only far less disruptive to nearby foot traffic, but also requires minimal containment and significantly less cleanup for Curb Masters.

Finished sidewalk with stencil pattern

This was Curb Masters’ first project using the EcoQuip vapor abrasive blasting machine.

 

Specifications

End-User: Curb Masters, Inc.
Industry Market Sector: Surface (concrete) blasting 
Application: Blasting design detail onto pedestrian pavements
Material Specifications: Glass bead 
Graco Equipment: EcoQuip Skid Unit (EQs)

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"Blasting in a busy pedestrian area downtown meant we needed an option that would reduce dust as much as possible while we were blasting. EcoQuip helped minimize the dust, allowing us to reduce the impact on pedestrians by requiring very little containment. Also, typical cleanup was greatly reduced."

- Mark Callies, Vice President, Curb Masters

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