Reactor 3

Electric Proportioner

Reactor 3

Fully Connected from Drum to Gun

Upgrade your rig with a powerful NEW Reactor 3 proportioner, built with advanced capabilities for spray foam and polyurea applications. Reactor 3 is designed to communicate with the entire system to simplify the operator's job, optimize spray parameters and maximize productivity.

 

Introducing Reactor 3

 Provides the Highest Quality Results

Complete Reactor 3 System

The World's Most Advanced Spray Foam and Polyurea System

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Core E1 Transfer Pumps Core E1 Transfer Pumps Core E1 Transfer Pumps
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Core E1 Transfer Pumps

Designed to optimize material supplied and minimize downtime. Quieter than your typical pneumatic pumps, while also able to communicate with the Reactor 3 to create a fully-connected system.

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Reactor 3 Electric Proportioner Reactor 3 Electric Proportioner Reactor 3 Electric Proportioner
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Reactor 3 Electric Proportioner

Designed to run quietly and efficiently, the Reactor 3 Electric Proportioner communicates with the entire system to simplify operations, improve performance and reduce maintenance.

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Reactor Connect Reactor Connect Reactor Connect
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Reactor Connect

Control your system with Reactor Connect and be more productive. Access your Reactor right from the gun. Monitor and adjust your proportioner and keep right on spraying. No hassles. That means you can get more done in your day, with less downtime and better yield.

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Xcelerator Heated Hose Xcelerator Heated Hose Xcelerator Heated Hose
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Xcelerator Heated Hose

Internally or externally heated hoses are independently temperature controlled. The internally heated hoses have 40% faster warm-up times, are over 40% more flexible and have a 35% smaller hose diameter which means they are lighter weight and more comfortable to use than the traditional externally heated hose. Internally heated hoses are now available in 50 ft and 100 ft lengths to minimize weight and fluid connections.

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Katalyst Control for Reactor 3

Helps Eliminate the Largest Causes of Off-Ratio Issues

Katalyst, the new Reactor 3 software, provides the highest level system intelligence to optimize spray, eliminate ratio issues, improve yield, to help deliver quality results every time.

ISSUE: Air in the fluid stream

KATALYST: Automatically shuts system down when material has run out so air does not enter into the fluid system

ISSUE: Improperly feeding the Reactor with material

KATALYST: Automatically adjusts power to the pumps to always provide optimal material feed to the Reactor, such as helping to eliminate issues related to cold materials

The Only Fully-Connected System From Drum to Gun

Reactor 3 Elite model with Core E1 Transfer Pumps are necessary to activate Katalyst System Intelligence. Standard and Pro models can upgrade hardware to activate Katalyst System Intelligence.

Features of Reactor 3

Reactor 3 E-30 Elite model

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New ISO Lube Pump New ISO Lube Pump New ISO Lube Pump

New ISO Lube Pump

  • Active ISO Lube system with peristaltic pump
  • Automatic timed circulation improves TSL Life
  • Reduced maintenance (No check valves)
  • New larger easy-to-change ISO lube bottle
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New Fluid Manifold New Fluid Manifold New Fluid Manifold

New Fluid Manifold

Redesigned with side-mounted fluid valves for easier turning and improved control

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New Inlet Filters New Inlet Filters New Inlet Filters

New Inlet Filters

  • New easy-to-maintain design
  • 2X larger filter area
  • Separate temperature and pressure sensors for more accurate temperature readings
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Reactor Connect Reactor Connect Reactor Connect

Reactor Connect

  • Real-time dashboard and reports via cellular connectivity
  • Improved cellular antenna
  • New GPS antenna
  • GPS location available in Reactor Connect
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New Touchscreen Advanced Display Module (ADM) New Touchscreen Advanced Display Module (ADM) New Touchscreen Advanced Display Module (ADM)

New Touchscreen Advanced Display Module (ADM)

  • Large new touchscreen interface
  • Intuitive operation and navigation
  • All spray operations from one screen

 

New Independent Hose Control

  • Control A and B materials to different temperatures for improved pressure balancing
  • Optimizes yield
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New Advanced Electric Design New Advanced Electric Design New Advanced Electric Design

New Advanced Electric Design

  • Brushless motor for improved pressure/flow performance
  • New temperature control boards for independent hose heat
  • Voltage jumpers for easy changing between voltages
  • Robust UL listed electrical hose connectors are color coded and keyed for error proof assembly
  • New Reactor 3 exclusive: connect with Tier 4 engines for ADM engine diagnostic

 

Oval Gear Flow Meters

  • Verifies fluid ratio
  • Provides real-time ratio data, displayed on the ADM and Reactor Connect
  • Accurate for a wide range of fluid viscosities
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Reduced Size Reduced Size Reduced Size

Reduced Size

  • Reduced footprint provides additional room in your rig
  • Compact design protects the flow meters and hose connections from being damaged in your rig
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Which System is Right For You?

Choose the Reactor 3 Model That Best Fits You

  Standard Tier
Standard
Pro Tier
Pro
Elite Tier
Elite
FEATURES
Touchscreen ADM
Brushless Motor
Active ISO Lube Pump
Data Download with USB
Simple Inlet Filters (Y-strainers)    
Large Easy-Access Inlet Filters  
Small Recirculation Valves    
Large Recirculation Valves  
Large Heater Options  
Reactor Connect Cell Module  
Drum-Level Dipsticks  
Katalyst Full System Control    
Ratio Assurance    
Inlet Temperature & Pressure Sensors    
Generator Dashboard    
Optimized for Core E1 Transfer Pumps    
SOFTWARE
Independent A & B Hose Heat
Resistence Control Mode
Auto Pressure Balance  
Power Management  
Automatic Software Updates via Cellular  
Smart Control    
Smart Supply    
INCLUDES
Externally Heated (EH) Hose Packages Available Yes Yes Yes
Internally Heated (IH) Hose Packages Available Yes Yes Yes
Whip Hose Length 10 ft in EH packages,
20 ft in IH packages
10 ft in EH packages,
20 ft in IH packages
20 ft
Single Heated Hose Package 1 x 50 ft EH or IH packages 1 x 50 ft EH or IH packages 1 x 50 ft EH or IH packages
Multi Heated Hose Package 4 x 50 ft EH package, 2 x 100 ft IH package 4 x 50 ft EH package, 2 x 100 ft IH package 4 x 50 ft EH package, 2 x 100 ft IH package
Engine Cable No No Yes
Packages with Core E1 Pumps Available No No Yes

WATCH: How to Choose Your Reactor 3 Model

 

Spray Foam Options

  Standard Tier
Standard
Pro Tier
Pro
Elite Tier
Elite
Reactor 3 Model E-20 E-30 E-20 E-30 E-20 E-30
Brushless Motor 1.8 HP 2.5 HP 1.8 HP 2.5 HP 1.8 HP 2.5 HP
Max Flow 2 GPM 3 GPM 2 GPM 3 GPM 2 GPM 3 GPM
Max Pressure 2000 psi 2000 psi 2000 psi 2000 psi 2000 psi 2000 psi
Primary Heat 7 kw 10 kW 7 kw 10 kW 10 kW 15 kW 10 kw 15 kW
Heat Block Single Single Single Single Single Dual Single Dual
Max Hose Length 220 ft 320 ft 220 ft 320 ft 220 ft 320 ft

Polyurea Options

  Standard Tier
Standard
Pro Tier
Pro
Elite Tier
Elite
Reactor 3 Model E-XP1 E-XP2 E-XP1 E-XP2 E-XP1 E-XP2
Brushless Motor 1.8 HP 2.5 HP 1.8 HP 2.5 HP 1.8 HP 2.5 HP
Max Flow 1.5 GPM 2 GPM 1.5 GPM 2 GPM 1.5 GPM 2 GPM
Max Pressure 3000 psi 3500 psi 3000 psi 3500 psi 3000 psi 3500 psi
Primary Heat 10 kw 15 kW 10 kw 15 kW 10 kw 15 kW
Heat Block Single Dual Single Dual Single Dual
Max Hose Length 220 ft 320 ft 220 ft 320 ft 220 ft 320 ft

New Touchscreen Control

Easier to Control and Access Information

The new larger interface provides simple touchscreen operations and makes the Reactor easy to operate. All the necessary spray information and control is on one screen, making it intuitive and easy to understand. New setup menus offer more controls than ever for owners and managers to optimize the machine for their business needs.

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Independent Hose Temperatures Independent Hose Temperatures Independent Hose Temperatures

Independent Hose Temperatures

Hose temperatures will follow the A and B material set points to help optimize your spray pattern and maximize material yield

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Inlet Material Intelligence Inlet Material Intelligence Inlet Material Intelligence

Inlet Material Intelligence

Quickly see temperature, pressure and volume of A and B material remaining

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A Fluid Temperature Setpoint A Fluid Temperature Setpoint A Fluid Temperature Setpoint

A Fluid Temperature Setpoint

  • Simplified operations with only two temperature set points
  • With independently heated hoses, the A material is heated to your exact temperature setpoint
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Ratio Assurance Ratio Assurance Ratio Assurance

Ratio Assurance

When equipped with flow meters, view real-time ratio performance

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System Modes System Modes System Modes

System Modes

Quickly change between Spray, Jog and Park modes with the touch of a button

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Katalyst Katalyst Katalyst

Katalyst

Katalyst logo appears when system has all Katalyst software enabled and hardware installed

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Auto Pressure Balance Auto Pressure Balance Auto Pressure Balance

Auto Pressure Balance

Reactor automatically adjusts temperatures to optimize fluid pressures and yield

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Cycle Counter Cycle Counter Cycle Counter

Cycle Counter

New Jog Mode Cycle Counter and Count Down Timer make it easy to flush system and switch between chemicals

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B Fluid Temperature Setpoint B Fluid Temperature Setpoint B Fluid Temperature Setpoint

B Fluid Temperature Setpoint

  • Simplified operations with only two temperature set points
  • With independently heated hoses, the B material is heated to your exact temperature setpoint
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Picture shown represents an Elite model.

Reactor Connect

Remote Monitoring is Always Within Reach

Reactor Connect is designed for both Sprayers and Owners/Managers alike. Use Reactor Connect to track ratios, receive alerts and view data directly from your smartphone. As a result, owners/managers can monitor rigs, access reports, troubleshoot issues from anywhere and get the crew back to work quickly.

 

Reactor Connect App Features

Reactor Connect App

Reactor Connect Screen

  • Adjust temperature and pressure points
  • View drum levels
  • Turn heat zones on/off
  • View and reset cycle counter/material usage
  • Turn system on/off
  • Turn pump on/off
  • Toggle between Spray, Park and Jog modes
  • View ratio

MULTI-SYSTEM DASHBOARD

  • Current Reactor status
  • Daily "power on" time
  • Daily "spray" time
  • Daily material usage

 

Reactor Connect Website Features

Online Interface

  • Create user accounts, company profiles and users
  • Assign Reactors to your accounts
  • Advanced Reactor analytics
  • Control access
  • GPS location maps
  • Automated summary reports
  • Customized reporting

Core E1 Electric Transfer Pumps

Powerful, Quiet, Smart

Get in the flow with Graco's revolutionary NEW Core electric transfer pumps; designed to optimize material supply and minimize downtime. Quieter and less expensive to operate than traditional pneumatic pumps, the new electric pumps can communicate with the Reactor 3 to give you a fully-connected system.

Core Transfer Pumps

NEW SUPPLY PUMP SHUTDOWN

Senses when a drum is empty and automatically shuts down the transfer pumps and Reactor 3 proportioner before damage occurs, including air entering the system and that can compromise ratio.

NEW SMART SUPPLY

The software automatically monitors and adjusts Reactor 3 proportioner inlet pressures to optimize material feed and on-ratio performance. Maintains inlet pressure between 80-200 psi — boosting power to the transfer pump’s electric motors when needed. Achieve Smart Supply when using Core E1 pumps with a Reactor 3 Elite model.

6X Quieter

The Core E1 Pump is up to 6X quieter than pneumatic pumps. That’s equivalent to reducing the sound in your rig from being as loud as a motorcycle to that of a car.

WATCH: The NEW Core E1 Transfer Pump

ProConnect

With our exclusive ProConnect technology, you can quickly disconnect the motor from the pump lower and easily transfer the pump from drum to drum…even in low ceiling height rigs. Paying for taller rigs or having to tip the drum to remove the pump is no longer necessary. ProConnect is available on both the E1 and T4 pumps.

TIP: Have an extra pump lower installed on your rig to make changing drums even faster and cleaner.

 

Connections Made Easy

Connecting your motor to the lower just got as easy as 1, 2, 3.

Step 1: Loosen T-handle

Step 2: Open Pump Clamp

Step 3: Slide Electric Motor to Remove

Xcelerator Heated Hoses

Faster to Heat, Lighter Weight, Improved Flexibility

Graco’s new Xcelerator heated hoses provide more options and control than ever. All Xcelerator hoses are designed to provide full independent A and B temperature control. This provides more precise pressure balancing and improved material yield. New robust construction provides longer life and reduced maintenance.

Internally Heated Hose, 100 ft

  • Fully-independent A and B temperature control
  • Internally and externally heated options
  • Internal Heated Hoses are available in both 50 ft and 100 ft lengths:
    Minimizes fluid and electrical connections
  • Optimized for Resistance Control Mode:
    Reduces maintenance and issues with no cables or sensors required

Externally Heated Hose, 50 ft

New Internally Heated Hose

Smallest, Lightest Weight Connections in the Industry

The robust, compact design allows the heating element to enter/exit the fluid stream at each hose joint without adding significant size or weight.

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Heating Wire Heating Wire Heating Wire

Heating Wire

Heating wire is located in hose ID for direct material contact and quick heating

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Wire Seal Nut/Ferrule/O-ring/Bushing Wire Seal Nut/Ferrule/O-ring/Bushing Wire Seal Nut/Ferrule/O-ring/Bushing

Wire Seal Nut/Ferrule/O-ring/Bushing

These components allow the heating wire to transition out of fluid and provide a proper seal

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Crimp Connector Crimp Connector Crimp Connector

Crimp Connector

Connects the heating wire to the multi-strand wire that allows the hose power to connect between hose joints

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Hose connections that are lightweight and robust. Designed to provide strong, reliable electrical connections and are uniquely keyed to prevent incorrect connections.

Customer Experiences

Why Buy Reactor 3

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Where To Buy

Find An Authorized Graco Distributor Near You