Graco ProMix ROI Tool
Customer Information
Customer Name:
Company Name:
Address:
City, State ZIP:
Prepared by:
Cost
Paint price per gallon ($):
Solvent price per gallon ($):
Disposal cost of waste per gallon ($):
Labor rate/hr (including benefits)($):
Rework cost per part ($):
Reject rate from off-ratio batches (%):
Reject rate from poor finish quality (%):
Shift Information
Shifts per day:
Production days per year:
Number of parts per shift:
Color changes per shift:
Current System Information
Current System:
Hose Length (ft):
Hose Diameter (in):
Additional Information
Check all desired options:
Flow ControlPump Comparisons
Cost-Savings Summary | Current Method | ProMix 2KE | ProMix 2KS/3KS | ProMix PD2K |
---|---|---|---|---|
Total annual cost of wasted paint: | $0.00 | $0.00 | $0.00 | $0.00 |
Total annual cost of wasted solvent: | $0.00 | $0.00 | $0.00 | $0.00 |
Total annual cost of color changing: | $0.00 | $0.00 | $0.00 | $0.00 |
Total annual cost of hand mixing: | $0.00 | $0.00 | $0.00 | $0.00 |
Total annual cost: | $0.00 | $0.00 | $0.00 | $0.00 |
Base unit savings: | - | $0.00 | $0.00 | $0.00 |
Flow control savings: | - | N/A | $0.00 | $0.00 |
Gun flush box savings: | - | $0.00 | $0.00 | $0.00 |
Integrated color change savings: | - | N/A | $0.00 | $0.00 |
Solvent reduction savings: | - | N/A | $0.00 | N/A |
Options savings: | - | $0.00 | $0.00 | $0.00 |
Cost reduction from off-ratio batches: | - | $0.00 | $0.00 | $0.00 |
Cost reduction from poor finish quality: | - | $0.00 | $0.00 | $0.00 |
Cost reduction savings: | - | $0.00 | $0.00 | $0.00 |
Total annual savings: | - | $0.00 | $0.00 | $0.00 |
Return-on-Investment Summary:
ProMix 2KE
ProMix 2KS/3KS
ProMix PD2K
Estimated unit cost ($):
Number of units:
Total Cost ($):
$18,000.00
$35,000.00
$45,000.00
Investment rate (%):
Payback (years):
0.00
0.00
0.00
ROI after x years: 1
0.0%
0.0%
0.0%
2
0.0%
0.0%
0.0%
3
0.0%
0.0%
0.0%
4
0.0%
0.0%
0.0%
5
0.0%
0.0%
0.0%
10
0.0%
0.0%
0.0%
PDF options:
Select reporting style:
Side-by-sideSelect models to include in report:
ProMix 2KEROI Options
ROI Assumptions
ProBatch System Assumptions
Paint wasted per batch (%):
Paint wasted for kits (gals):
Paint price savings for bulk vs. kits ($/gal):
Mixing time with ProBatch (mins):
Cleanup time with ProBatch (mins):
Cleanup solvent for ProBatch (gals):
Ratio assurance improvement (%):
ProControl Assumptions
Variation in flow rate (oz/min):
Finish quality improvement (%):
Actual gun trigger time per shift (hrs):
Hydracat System Assumptions
Paint wasted in normal flush (gals):
Solvent required for normal flush (gals):
Paint wasted in color change flush (gals):
Solvent wasted in color change flush (gals):
Time required for normal flush (mins):
Time required for color change flush (mins):
Number of NORMAL flushes per shift:
Ratio assurance improvement (%):
ProMix 2KE System Assumptions
Paint wasted in normal flush (gals):
Solvent required for normal flush (gals):
Paint wasted in color change flush (gals):
Solvent wasted in color change flush (gals):
Time required for normal flush (mins):
Time required for color change flush (mins):
Number of NORMAL flushes per shift:
Ratio assurance improvement (%):
ProMix 3KS System Assumptions
Paint wasted in normal flush (gals):
Solvent required for normal flush (gals):
Paint wasted in color change flush (gals):
Solvent wasted in color change flush (gals):
Time required for normal flush (mins):
Time required for color change flush (mins):
Number of NORMAL flushes per shift:
Ratio assurance improvement (%):
Price reduction of paint (%):
Finish quality improvement due to 3k (%):
ProMix 2KS System Assumptions
Paint wasted in normal flush (gals):
Solvent required for normal flush (gals):
Paint wasted in color change flush (gals):
Solvent wasted in color change flush (gals):
Time required for normal flush (mins):
Time required for color change flush (mins):
Number of NORMAL flushes per shift:
Ratio assurance improvement (%):
ProMix PD2K System Assumptions
Paint wasted in normal flush (gals):
Solvent required for normal flush (gals):
Paint wasted in color change flush (gals):
Solvent wasted in color change flush (gals):
Time required for normal flush (mins):
Time required for color change flush (mins):
Number of NORMAL flushes per shift:
Ratio assurance improvement (%):
Formula Explanations
• Total Cost of Wasted Paint/Year = Shifts per day x Production days per year x Number of NORMAL flushes per shift x Paint Wasted in Normal Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume) + Color Changes per shift x Shifts per day x Production days per year x Paint Wasted in Color Change Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume)
• Total Cost of Wasted Solvent/Year = (Shifts per day x Production days per year x Number of NORMAL flushes per shift x Solvent Required for Normal Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)) + Color Changes per shift x Shifts per day x Production days per year x Solvent Wasted in Color Change Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)
• Labor Cost of Color Changing/Year = Color Changes per shift x Shifts per day x Production days per year x Time Required for Color Change Flush/60 x Unused Paint per batch + Shifts per day x Production days per year x Number of NORMAL flushes per shift x Time Required for Normal Flush/60 x Unused Paint per batch
• Savings with PrecisionMix II Base Unit = Cost of current methods – Cost of using PMix II
• Flow Control Savings = Actual gun trigger time per shift x 60 x Shifts per day x (Variation in flow rate/128) x Production days per year x Paint price per unit volume
• Gun Flush Box Savings = Color Changes per shift x Shifts per day x (Time Required for Color Change Flush/60) x Production days per year x Labor rate per hour (including benefits)
• Integrated Color Change Savings = (Time Required for Color Change Flush x Color Changes per shift x Shifts per day x Production days per year x 25%)/60 x Labor rate per hour (including benefits)
• Reject Cost Per Year from Off-Ratio Batches = Shifts per day x Production days per year x Number of parts per shift x Reject Rate from Off-Ratio Batches x Rework Cost per Part x Ratio Assurance Improvement
• Reject Cost Per Year from Poor Finish Quality = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x Finish Quality Improvement
• Reject Cost Per Year from Poor Finish Quality (PMix II 3K and ValueMix) = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x (Finish Quality Improvement + Finish Quality Improvement due to 3k)
• Cost of reducing at plant = labor rate ($) x hours/shift x shifts/day x days/year
• Solvent Reduction savings with PrecisionMix II 3K & ValueMix with pre-reduced material = (original paint cost/gallon - new paint cost/gallon) x (hours/shift x shifts/day x flow rate (cc)/minute x 60 minutes/hour x 1 liter/1000 cc x 1 gallon/3.8 liters x days/year)
• New paint cost/gallon = original cost/gallon x price reduction