Graco Inc.

HFR Metering System for NVH Foams  Hydraulic Fixed Ratio Polyurethane Processing System

For acoustical foam applications in automotive manufacturing

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The versatility of the Graco HFR Metering System is sure to re-define automotive NVH (noise, vibration, harshness) applications. It's modular design, combined with Graco technologies and precision dispensing capabilities provide automotive manufacturers with a system that is advanced, reliable and affordable.

The Graco HFR Metering System for NVH Foams is an affordable alternative to traditional RIM systems. It is a standard configured product, not a custom-built machine. A lower initial investment allows manufacturers to use acoustical foam applications where it may not have been possible before.

  • More technology at a lower initial investment
  • Compact - smaller footprint saves valuable space
  • Lower cost of ownership - horizontal pumps can be rebuilt at your facility
  • Advanced controls monitor the system
  • Precision shots, repeatable dispensing

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  • Precision, on-ratio dispense reduces material waste for a better bottom line
  • More technology for less money
  • Fully configurable
  • Stores 100 shot sizes and five sequences of 20 positions each
  • Compact footprint saves space in your plant
  • Intuitive, easy-to-use controls simplify training
  • Integrated USB lets you download process data onto a flash drive for further analysis

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HFR
Honda GX 200 Engine
ANSI Power Rating @ 3600 rpm
6.5 Horsepower
4.8 kW
Maximum Working Pressure
Base Coat Pump
1000 psi
69 bar, 6.9 MPa
Top Coat Pump
3300 psi
228 bar, 22.8 MPa
Noise Level
Sound Power
105 dBa per ISO 3744
105 dBa per ISO 3744
Sound Pressure
96 dBa measured at 3.1 ft
96 dBa measured at 1 m
Maximum Delivery Rating
Base Coat Pump
3.0 gpm
11.36 liter/min
Top Coat Pump
2.20 gpm
8.33 liter/min
Maximum Tip Size
Base Coat Pump
1 applicator with .071 in. tip
1 applicator with 10 mm Nozzle
Top Coat Pump
1 gun with 0.048 in. tip, 2 gun with 0.035 in. tip, 3 gun with 0.027 in. tip, 4 gun with 0.023 in. tip
1 gun with 0.048 in. tip, 2 gun with 0.035 in. tip, 3 gun with 0.027 in. tip, 4 gun with 0.023 in. tip
Inlet Paint Strainer
Base Coat Pump
2 in. npsm, #5 mech sst
2 in. npsm, #5 mech sst
Top Coat Pump
1 in. npsm, #8 mesh sst
1 in. npsm, #8 mesh sst
Pump Inlet Size
Base Coat Pump
2 in. QD Camlock male coupler
2 in. QD Camlock male coupler
Top Coat Pump
1 in. – 11.5 npsm
1 in. – 11.5 npsm
Fluid Outlet Size
Base Coat Pump
1 in. QD Camlock male coupler
1 in. QD Camlock male coupler
Top Coat Pump
3/8 npsm
3/8 npsm
Wetted Parts
Wetted Parts
zinc-plated carbon steel, PTFE, nylon, polyurethane, UHMW, polyethylene, luoroelastomer, acetal, leather, aluminum, tungsten carbide, nickel- and zinc-plated carbon steel, stainless steel, chrome plating
zinc-plated carbon steel, PTFE, nylon, polyurethane, UHMW, polyethylene, luoroelastomer, acetal, leather, aluminum, tungsten carbide, nickel- and zinc-plated carbon steel, stainless steel, chrome plating

HFR
Maximum Fluid Working Pressure
3000 psi
207 bar, 20.7 MPa
Maximum Fluid Temperature
190°F
88°C
Fluid Inlet Feed Pressure Range
50 psi to 250 psi
3.5 bar, 0.35 MPa to 17.5 bar, 1.75 MPa
Fluid Inlets
Component A (Red)
1/2 npt(f)
1/2 npt(f)
Component B (Blue)
3/4 npt(f)
3/4 npt(f)
Fluid Outlets
Component A (Red)
#8 (1/2 in.) JIC (3/4-16 unf), with #5 (5/16 in.) JIC adapter
#8 (1/2 in.) JIC (3/4-16 unf), with #5 (5/16 in.) JIC adapter
Component B (Blue)
#10 (5/8 in.) JIC (7/8-14 unf), with #6 (3/8 in.) JIC adapter
#10 (5/8 in.) JIC (7/8-14 unf), with #6 (3/8 in.) JIC adapter
Fluid Circulation Ports
1/4 npsm(m), with plastic tubing, 250 psi maximum
1/4 npsm(m), with plastic tubing, 17.5 bar, 1.75 MPa maximum
Line Voltage Requirement
230V / 1 phase and 230V / 3 phase Models: 195-264V, 50/60 Hz400V / 3 phase: 360-440V, 50/60 Hz
230V / 1 phase and 230V / 3 phase Models: 195-264V, 50/60 Hz400V / 3 phase: 360-440V, 50/60 Hz
Amperage Requirement
See Models in instruction manual 313997
See Models in instruction manual 313997
Sound Power
93 dB
93 dB
Heater Power
A (Red) and B (Blue) heaters total, no hose, Heated HFR Models only
12kW
12kW
Hydraulic reservoir capacity
9 gal
34 liters
Recommended hydraulic fluid
Citgo A/W Hydraulic Oil, ISO Grade 46
Citgo A/W Hydraulic Oil, ISO Grade 46
Weight
Units with 12 kW Heaters
868 lb
394 kg
Units without heaters
634 lb
288 kg
Wettet Parts
Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome, fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically resistant o-rings
Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome, fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically resistant o-rings
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.